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Let's Build a Drone (Part I)

June 24, 2018   By BOB SCHOENING



My grandson, C14, wants to build a quadcopter drone from scratch this summer. By scratch, he means sketching out a design, hand-selecting components (this is not a kit), and assembling everything by hand. Since weight is a big factor, a few calculations may also be necessary. For example, if a camera will be attached, you'd want to make sure the motors have enough thrust to handle the camera's weight.
See this site for the basic anatomy of a quadcopter drone.

I've been reading up on drones and below is what I've learned. I'll update this article periodically:
  • There are two main types of drones: those for freestyle flying (or racing), and those for aerial photography.
  • Quadcopters (4 motors) are the most popular, but drones can have 3 (tricopter), 6 (hexacopter), or 8 (octocopter) motors.
  • The main components are:
    • flight control board (FCB)
    • electronic speed controller (ESC, 1/motor)
    • electric motors (4)
    • power distribution board (PDB)
    • matched transmitter/receiver pair
    • frame
    • battery (Lithium Polymer, or Li-Po, is standard)
    • propellers (either 2 or 3 blade)
    • miscellaneous hardware
  • You have to match (same company) the transmitter to the receiver. Be sure to know the pros and cons of each before buying.
  • Transmitters must have at least 4 channels to control the 4 basic drone movements:
    • yaw (right-left rotation)
    • pitch (forward-backward leaning)
    • roll (left and right)
    • throttle (motor speed)
    Additional (auxillary) channels are recommended, but more about that in a future post.
  • Transmitter frequencies include 900 MHz, 433 MHz, and 2.4 GHz (most common).
  • Receiver protocols include PWM, PPM, and SBUS (best).
  • Some receivers have telemetry support (they send information back to the pilot, such as battery voltage, current draw, etc).
  • You'll need miscellaneous tools such as pliers and screwdriver, and a soldering iron.
  • Cost: Anywhere from $100 on up.
  • It might be best to go cheap for your first drone; that way any mistakes you make will be cheap ones. As you become more knowledgeable (and you decide to stick with the hobby), you can always upgrade from there.
C14 and I have each owned several $20 micro drones and we both got lots of enjoyment from them. With more power plus a camera, things will only get better.